SNCR – NOX “Reduction System””
The plant, which is started its investment in April 2016, in the Sönmez Cement Plant that belongs to Sönmez Çimento Yapı ve Madencilik San. ve Tic. AŞ and is established in Adana Yumurtalık Free Zone came into operation in June 2016 within two months.
With the operation of the plant, NOx emissions are kept under 800 mg/Nm3 with control, and in case of that the system operates at full capacity, NOX emissions can be reduced to the level 400 mg/Nm3.
The plant consists of a diluted ammonia tank with 100 tons capacity, filling and discharge pump systems and 8 double-row reaction injection nozzles. The plant has its own PLC system, and depending on data the kiln line is connected it can perform the amount of injection, the prescription to be applied by intelligent control.
The amount of ammonia consumption varies depending on the composition of kiln feed and cooking fuel.
NEW PACKAGE UNIT
Sönmez Cement Plant which belongs to Sönmez Çimento Yapı ve Madencilik San. ve Tic. AŞ and is established in Adana Yumurtalık Free Zone put the new additional package units into use in July 2016. With the new plant which will enable to meet increasing domestic and overseas bagged cement sales, to prevent operational time losses due to product diversity, and to increase loading speeds, Sönmez Cement doubled the current package capacity and reached its annual packed cement production capacity to 2 million tons.
It can be carried out filling alternatively weighted at 50 kg, 42.5 kg and 25 kg, in kraft and polypropylene (PP) bags in desired bag sizes depending on customer needs in the new package unit.
FULL AUTOMATIC COLD HOOD UNIT
Sönmez Cement Plant has started to invest in Full Automatic Cold Hood Unit in order to meet the potential demands with initiation of the new package facility, and it was started at the end of 2016.
By initiation of the facility with 120 ton/hour operation capacity, Pallet Packages, Stretch Hood and Sling Bag can be produced.
The SÖNMEZ Cement Plant, which started clinker and cement production within the 3rd quarter of 2014 in Adana Yumurtalık Free Trade Zone, has started to invest in its own “Port Facilities” in order to be able to sustain its increasing export activities without being dependent on outside. Construction works of the facility of which EIA and legal permissions have been completed started at the beginning of 2016. When completed, it will have 2 independent berths that can give service to the dry cargo vessels with a loading capacity between 3.000 DWT and 55.000 DWT. Sönmez Cement, which gained more strength through its own port investment in the Mediterranean region, plans to at the end of 2017.
The following operations can be carried out quickly and safely in the port facilities which will have an annual loading capacity of 2 million tons of cement and clinker.
- Bulk Cement Loading
- Bulk Clinker Loading
- Sling Bag Loading
- Big Bag Loading
- Cold Hood Package Loading
- Coal and Raw Material Discharge Services